Module 5 : Hydraulic Systems

Lecture 3 : Hydraulic Pumps -2

3. Combination Pump

There are two basic requirements for load lifting or load applying by a hydraulic ram. First, there is a need of large volume of fluid at a low pressure when the cylinder extends or retracts. The low pressure is required to overcome the frictional resistance. The second requirement is that a high pressure is needed, when the load is gripped.

Figure 5.3.9 Combination pump

This type of requirements can be fulfilled by an arrangement as shown in figure 5.3.8. In this system two separate pumps are driven by a common electrical motor. Pump P1 is a high pressure low volume pump and pump P2 is a high volume low pressure pump. The hydraulic system is associated with relief valves RV1 and RV2 and a one-way check valve CV1. This kind of arrangement allows the fluid flow from left to right, but blocks in the reverse direction.

The pressure relief valve RV1 is a normal high pressure valve. The pressure relief valve RV2 is not operated by the pressure at point A, however, it is remotely operated by the pressure at point B. This can be achieved with the balanced piston valve. In low pressure mode both relief valves are closed and both pumps P1 and P2 deliver fluid to the load but the majority comes from the pump P2 as its capacity is higher.

When the load is in the holding mode, the pressure at B rises and relief valve RV2 opens. It results in all the fluid from pump P2 to return straight to the tank directly and the pressure at A to fall to a low value. The check valve CV1 stops the fluid from pump P1 pass it back to the tank via relief valve RV2, consequently pressure at B rises to the level set by relief valve RV1.

This kind of arrangement saves energy as the large volume of fluid from pump P2 is returned to the tank at a very low pressure, and only a small volume of fluid from pump P1 is returned at a high pressure.

In general the applications of Hydraulic Pumps can be summarized as,