Module 9 :
Illustrative Examples

Qustion 9.5

LightWell Company (LWC) sells 1,350 of its special decorator light switch per year and places orders for 300 of these switches at a time. Assuming no safety stocks, LWC estimates a 50% chance of no shortages in each cycle and the probability of shortages of 5, 10, and 15 units as 0.2, 0.15, and 0.15 respectively. The carrying cost per unit per year is calculated as Mu 5 and the stockout cost is estimated at Mu 6 (Mu 3 lost profit per switch and another Mu 3 loss of goodwill or future sales). What level of safety stock should LWC use for this product? (Consider safety stock of 0, 5, 10, and 15 units.)



Answer 9.5

Assume Safety stocks = 0 units
Carrying cost equals zero.
Total Stockout Costs = (stockout costs * possible units of shortage * probability of shortage * number of orders per year)

Assume Safety stocks = 5 units
Carrying cost = $5 per units * 5 units = $25.00
Stockout Costs
Total Cost = Carrying cost + Stockout cost = $25.00 + $60.75 = $80.75

Assume Safety stocks = 10 units
Carrying cost = $10 per units * 5 units = $50.00
Stockout Costs
Total Cost = Carrying cost + Stockout cost = $50.00 + $20.25 = $75.25


Therefore: Minimum cost comes from carrying a 10 unit safety stock.
Prof.S.G.Deshmukh & Prof.Arun Kanda