Module 9 :
Illustrative Examples

Question 9.4

New Enterprise Ltd (NEL) uses 1,000 electric drills per year in their production process. The ordering cost for these is Mu 100 per order and the carrying cost is assumed to be 40% of the per unit cost. In orders of less than 120, drills cost Mu 78 per unit; for orders of 120 or more the cost drops to Mu 50 per unit.
Should we take advantage of the quantity discount?

Answer 9.4

Q(Mu 78) = (Sqrt (2x 1000 x 100/[(0.4) x(78)]) = 80 Units

Similarly Q at Mu = 50 will be
Q(50) = = (Sqrt (2x 1000 x 100/[(0.4) x(50)]) = 100 Units =120 units to take advantage of quantity discount

Ordering 100 units at Mu 50 per unit is not possible; the discount does not apply until 120 units are ordered. We need to compare the total costs for the two alternatives, Q(Mu 78) and Q = 120. In this situation, the Total Cost equation must include the cost of the item since this is not a constant.




Therefore, we should order 120 each time at a unit cost of Mu 50 and a total cost of Mu 52,033. Notice that Total Holding Cost is not equal to Total Ordering Cost at the lowest cost alternative (Q = 120) since this is not an EOQ.
Prof.S.G.Deshmukh & Prof.Arun Kanda