| Process Technology | Functional Role |
Separators:
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- Most important process technology - Provides desired separation between phases and streams - Located next to the reactor as 100 % conversions are very rare in industrial practice |
a) Batch distillation column
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- Used to separate a liquid mixture based on relative volatility (differences in boiling points) - Operated in batch mode |
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b) Continuous distillation (Fractionator)
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- The most important separation technology in process flow sheets - Provides very pure products - Differences in boiling points is the working principle - Energy intensive operation - Usually multi-component distillation is apparent in industrial practice |
c) Absorption column
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- Used to absorb components from gaseous stream - Solvent is used - Usually followed with stripper to re-generate the fresh solvent - Operated at low temperature and moderate/high pressure |
d) Stripper
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- Steam/Hot gas is used to strip the gas - Regenerated solvent used for absorption |
e) Liquid Liquid extraction
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- Used to separate components from a liquid with a liquid solvent - Consists of a series of mixers and separators - Produces extract (rich with solvent and components extracted) and raffinate (product with lean extractants) |
f) Leaching
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- A liquid solvent extracts components from a solid - High interfacial area between solid/liquid is required to enhance extraction capability |
g) Crystallization
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- Used to crystallize solids from a slurry/super-saturated solution - Fine crystals added to serve as nucleating agent |
h) Spray drier
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- Liquid slurry is sprayed in the form of droplets - Hot gas (air) dries the solid - Enables very good control over the product particle size |
i) Rotary drier
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- Through rotation, an agitated liquid film is dried to obtain the dried solid. |
j) Flash separator
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- Very common technology to separate liquid streams at high pressure and lower temperatures. - Upon pressure reduction/heating, low boiling components separate as vapor phase and yield a liquid phase. - Complete separation only possible for fewer components |
k) Membrane separation |
- A semi-permeable barrier (membrane) is used to separate feed streams based on concentration difference/pressure difference. - Various types of processes available - New technology in process industries. |
l) Packed bed contactor
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- Used for absorption/stripping operations
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