Module 1 : Introduction

Lecture 2 : Orientation

 

 

A pictorial representation of various unit processes and operations that are often encountered in chemical process flowsheets is presented in Table 0.2. Along with these figures, their function role in the process technology is also presented.

Process Technology Functional Role

Reactors
a) CSTR
b)
Batch-Reactor
c) PFR
d) Packed bed reactor
e) Trickle bed reactor
f) Fluidized bed reactor

- Central and most important process technology in process flow

- Carry out desired reactive transformations

a) CSTR

CSTR

- Well mixed reaction system

- Homogenous liquid/gas phase reaction

- Most easy configuration

- Temperature control through Jacket

- Reactant instantaneously reaches lowest concentration

-Mostinexpensive to design and operate


b)  Batch Reactor

 


- Has a simple design, with the requirement of very little
supporting equipments

- Ideal for small scale experimental studies on reactor kinetics

-  Can be used industrially for treatment of very small quantities
of materials.
c) PFR


- Homogenous liquid/gas phase reaction

- Reactant gradually reaches low concentrations

- Good control over temperature

- Temperature control through jacket (not shown)

d) Packed Bed Reactor (PBR)

- Hetero------geneous reaction

- Packing to act as catalyst

- Packing packed in tubes

- Shell fed with cooling/heating fluid (optional)

- Most common in process
flow sheets

e) Trickle Bed Reactor

- Multi-phase reaction

- If the reaction is not catalytic, packing serves to enhance interfacial area

- If the reaction is catalytic, packing acts as a catalyst as well

- Complicated design

f) Fluidized bed reactor

- Provides highest mass, heat and hence reaction rates for solid-fluid reactions

- Very commonly deployed in petroleum refineries (catalytic cracking)

- Complicated accessories (shown) and control system required

- The accessories are for catalyst re-generation and transport.