Module 5:Emission Control for SI Engines
  Lecture21:Engine Exhaust Aftertreatment
 

 

Table 5.2

Comparison of Characteristics of Metallic and Ceramic Monolith Catalyst Substrates


Characteristics Metallic Monolith Ceramic Monolith

Geometric Data

 

Wall thickness, mm

0.02 - 0.04

0.06 -0.20
Range of cell density , cells / cm2 16 - 186 16 - 186
OFA (uncoated) for 62 cells / cm2, % cross section 89- 91 67 -75.0
area 3.2 2.4-2.8
GSA (uncoated) for 62 cells / cm2, m2/l    

Physical Data

 
Thermal conductivity, W/m.ºK

14-22

0.1-0.8

Specific Heat capacity, kJ/kg.ºK

0.4- 0.5 0.75-1.05

Density, g/cm3

7.4

2.2-2.7
Coefficient of thermal expansion, 1/ºK

15

1

Maximum short duration operating temperature, ºC

1275-1375

1400

Maximum continuous operating temperature, ºC

900-1150

1200

Mass (105.7 mm dia. x 98 mm length) 62 cells / cm2, g 680 340

Metallic monoliths have the following advantages compared to  the ceramic monoliths:

  • Higher mechanical strength
  • High thermal conductivity and  faster warm-up
  • Higher flow area  and lower pressure drop
  • Higher tolerance to high temperature spikes
  • Higher conversion efficiency
  • Smaller size
  • No special housing is required.