1. Classification of Hydraulic Pumps
These are mainly classified into two categories:
- Non-positive displacement pumps
- Positive displacement pumps.
A. Non-Positive Displacement Pumps
These pumps are also known as hydro-dynamic pumps. In these pumps the fluid is pressurized by the rotation of the propeller and the fluid pressure is proportional to the rotor speed. These pumps can not withstanding high pressures and generally used for low-pressure and high-volume flow applications. The fluid pressure and flow generated due to inertia effect of the fluid. The fluid motion is generated due to rotating propeller. These pumps provide a smooth and continuous flow but the flow output decreases with increase in system resistance (load). The flow output decreases because some of the fluid slip back at higher resistance. The fluid flow is completely stopped at very large system resistance and thus the volumetric efficiency will become zero. Therefore, the flow rate not only depends on the rotational speed but also on the resistance provided by the system. The important advantages of non-positive displacement pumps are lower initial cost, less operating maintenance because of less moving parts, simplicity of operation, higher reliability and suitability with wide range of fluid etc. These pumps are primarily used for transporting fluids and find little use in the hydraulic or fluid power industry. Centrifugal pump is the common example of non-positive displacement pumps. Details have already discussed in the previous lecture.
B. Positive displacement pump
These pumps deliver a constant volume of fluid in a cycle. The discharge quantity per revolution is fixed in these pumps and they produce fluid flow proportional to their displacement and rotor speed. These pumps are used in most of the industrial fluid power applications. The output fluid flow is constant and is independent of the system pressure (load). The important advantage associated with these pumps is that the high-pressure and low-pressure areas (means input and output region) are separated and hence the fluid cannot leak back due to higher pressure at the outlets. These features make the positive displacement pump most suited and universally accepted for hydraulic systems. The important advantages of positive displacement pumps over non-positive displacement pumps include capability to generate high pressures, high volumetric efficiency, high power to weight ratio, change in efficiency throughout the pressure range is small and wider operating range pressure and speed. The fluid flow rate of these pumps ranges from 0.1 and 15,000 gpm, the pressure head ranges between 10 and 100,000 psi and specific speed is less than 500.
It is important to note that the positive displacement pumps do not produce pressure but they only produce fluid flow. The resistance to output fluid flow generates the pressure. It means that if the discharge port (output) of a positive displacement pump is opened to the atmosphere, then fluid flow will not generate any output pressure above atmospheric pressure. But, if the discharge port is partially blocked, then the pressure will rise due to the increase in fluid flow resistance. If the discharge port of the pump is completely blocked, then an infinite resistance will be generated. This will result in the breakage of the weakest component in the circuit. Therefore, the safety valves are provided in the hydraulic circuits along with positive displacement pumps. Important positive displacement pumps are gears pumps, vane pumps and piston pumps. The details of these pumps are discussed in the following sections.