Module 10 : Futuristic topics in robots
Lecture 38 : MEMS- II
Microstereolithography:
  This process is evolved from rapid prototyping process called stereolithography.The principle behind this process is whenever a photopolymer is exposed to light, it turns into solid. So selective exposure of liquid layer (photopolymer) to light is done.Using this complex 3-D structure is built layer by layer with one layer built on another. basically motivation behind using this are the limitations of traditional processes which are explained as below.
  Limitations of traditional processes:
Inability to manufacture high aspect ratio and complex 3D microstructures. Conventional fabrication processes has capability to manufacture 2-D parts or planar components.
 
Limitation on materials processed in conventional processes.using Microstereolithgraphy there is wider choice of materials such as Ceramics, Polymers, metal powder etc.
 
   
  Types of Microstereolithographic Process :
Scanning Type :
  After dividing 3-D structure into planar layers, each layer/section is scanned by Light (LASER) line by line. Figure 38.1 here the entire section is not exposed to light at a time..
Dynamic Mask Type :
  After dividing 3-D structure into planar layers, each layer/section is exposed to light at a time. Here is a mask which changes its shape dynamically. So after exposing one entire layer to light, mask changes its size & next entire section is exposed to light. To explain how the shape of mask changes, we will go in detail but later on.
   
  Microstereolithography (Scan Type) :
 
Figure 38.1