Module 4 : Design of Dryers

Lecture 1 : Introduction and Types of Driers

    

4.1.2 Pan Dryer

 

The atmospheric pan drier has a jacketed round pan in which a stirrer or mill revolves slowly, driven from below. The slow moving stirrer exposes fresh surfaces and thereby raises the rate of evaporation and, hence, of drying. The pan drier is a batch machine and is limited to small batches. Pan driers may be used first to evaporate a solution to its crystallizing concentration and then can function as a crystallizer by sending cold water instead of steam into the jacket. The effect of the stirrer during crystallization prevents the growth of large crystals and promotes formation of small, uniform crystals. The mother liquor is then drained off and the crystals dried in the same apparatus.

 

4.1.3 Agitated Vacuum Dryer

 

The agitated vacuum dryer is one of the most versatile in the range and is similar in principle to a pan dryer. The dryer essentially consists of a jacketed cylindrical vessel arranged for hot water, steam or a suitable thermal fluid flow through the jacket for heating. Doors are provided on the shell, at the top for loading the feed material and at the bottom for discharging. The dryers are available in variety of sizes. The entire drying chamber is well machined to insure small clearance with the agitator blade. Thus ensures proper shuffling of the material and avoids localized over heating. Due to the agitation of the product in the agitated vacuum dryer the drying time is substantially reduced. A choice of the agitator design which can be arranged with or without heating depends on the material characteristics and process requirements. While designing the shell one has to consider the external pressure and the shaft designing includes fatigue consideration. Designing the impeller needs consideration of characteristics of the material before and after drying.