Module 1 : Process Design of Heat Exchanger

Lecture 6 : Condenser and Reboiler Design

    

Kern [2] recommends that t he maximum allowable vaporizing film coefficients:

•  300 Btu/h.ft2 °F for natural or forced circulation vaporizing organics.

•  1000 Btu/h.ft2 °F for natural or forced circulation vaporizing aqueous solution of low concentration.

The maximum allowable heat flux:

•  20000 Btu/(h)ft2) for forced circulation reboilers and 12000 Btu/(h)ft2) for natural circulation reboilers vaporizing organics.

•  30000 Btu/(h)ft2) for both forced or natural circulation reboilers vaporizing aqueous solution.

Assume that h(assm) = 300 Btu/h.ft2°F for organics or 1000 Btu/h.ft2°F for water. With this assumed value, calculate the tube wall temperature ( Tw):

(1.17)

Where, ( di tube ID and do tube OD)

Th(avg)= Average temperature of the hot fluid

Thc=Calorific temperature of the hot fluid

Now, re-determine hcal (latent heat transfer) from the Figure 1.12 corresponding to (Tw - t ) . ( t is the cold fluid boiling temperature).

Continue the calculation till, Tcal h(assm) .

If the calculated hcal is greater than the maximum heat transfer co-efficient of 300 Btu/h.ft2°F for organics and 1000 Btu/h.ft2°F for water, take hcal= 300 Btu/h.ft2°F for organics and hcal = 1000 Btu/h.ft2 °F for water.

Calculate the overall heat transfer-coefficient ( Ud ) including the dirt factors.

Figure 1.12 . Natural circulation boiling and sensible heat transfer [3] .