Module 1 : Process Design of Heat Exchanger

Lecture 6 : Condenser and Reboiler Design

 

 

2.1.2.3. Pressure drop calculation

i.  Tube side pressure drop

In case of tube side condensation:

For condensation in the tube side by taking one-half of the conventional pressure drop relation can be used.

 

, psi                                                              (1.14)

Where,
f
= friction factor

Gt =mass velocity [lb. h-1.ft-2 ]

Lt =Tube length [ft]

np =Number of tube passes

di =Tube ID [ft]

St =Specific gravity of the tube side fluid

Φt =Viscosity correction factor

( = 1, μ = viscosity of the tube side fluid; μw = viscosity at wall temperature)

 

ii. Shell side pressure drop

In case of shell side condensation : Similarly for condensation in the shell side:

, psi                                                              (1.15)

Subscript ‘ s ' indicates shell side fluid.

nb = number of baffles

De = Equivalent diameter for the shell [ft]

 

Calculate all fluid property at film temperature Tf . No return loss calculation is required for the condensing fluid.

 

In case of non-condensing fluid (single phase flow), use the conventional pressure drop relation.