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Mechanical Engineering
Manufacturing Processes II (Web)
Syllabus
Co-ordinated by :
IIT Kharagpur
Available from :
2009-12-31
Lec :
1
Modules / Lectures
Classification of Metal Removal Processes and Machine tools
Introduction to Manufacturing and Machining
Basic working principle, configuration, specification and classification of machine tools
Mechanics of Machining (Metal Cutting)
Geometry of single point cutting tools
Conversion of tool angles from one system to another
Mechanism of chip formation Lesson
Orthogonal and oblique cutting
Use of chip breaker in machining
Machining forces and Merchant?s Circle Diagram (MCD)
Analytical and Experimental determination of cutting forces
Dynamometers for measuring cutting forces
Cutting temperature ? causes, effects, assessment and control
Control of cutting temperature and cutting fluid application
Machinability
Concept of Machinability and its Improvement
Failure of cutting tools and tool life
Cutting Tool Materials of common use
Advanced Cutting Tool Materials
General Purpose Machine Tools
Kinematic systems and operations of lathes
Kinematic system and operations of drilling machines
Kinematic system and operations of milling machines
Construction, working principle and applications of shaping, planing and slotting machines
Methods of mounting of jobs and cutting tools in machine tools
Use of various Attachments in Machine Tools
Construction, Operation and Tool layout in Semiautomatic and Automatic lathes
Forces developing and acting in machine tools
Estimation of machining time
Broaching ? Principles, Systems and Applications
Abrasive Processes (Grinding)
Basic principle, purpose and application of grinding
Selection of wheels and their conditioning
Classification of grinding machines and their uses
Superfinishing processes
Superfinishing processes, Honing, Lapping and Superfinishing
Screw threads and Gear Manufacturing Methods
Production of screw threads by Machining, Rolling and Grinding
Manufacturing of Gears
Jigs and Fixtures for Machine shops
Purposes of jigs and fixtures and their Design principles
Design and Application of typical jigs and fixtures
Non-conventional machining
Introduction and Abrasive Jet Machining
Ultrasonic Machining (USM)
Water Jet and Abrasive Water Jet Machining
Electro Chemical Machining
Electro Discharge Machining
Electron Beam and Laser Beam Machining
Web Content
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