Module 1: Basics of energy balance
  Lecture 1: Introduction
 

 

Characterization of natural reserves of metals


The natural reserve of a metal is called “ore”. Ore is an aggregate of minerals. A mineral in an inorganic compound in which elements are mixed in stoichiometric proportion, for example Al2O3 is a mineral in which 2 moles of aluminum are combined with 1.5 moles of oxygen gas. An ore of any metal contains valuable mineral and gangue minerals. Valuable mineral is the mineral which is used to produce metal.

In the ore, metal grade is important.

Metal grade of an ore =   

It must be noted very clearly that ore does not contain metal but metal in the ore is in the form of a mineral. Metal grade is used to characterize an ore reserve. For example metal grade of iron in pure
Fe2O3  is 70%. If iron ore contains 80% Fe2O3 , then iron grade of ore in 56%. This means that 44% of the ore is waste both in terms of solid and oxygen of the valuable mineral. In the following table metal grade of certain ores, valuable minerals etc. are given:



We note the following form the above table:

Metal

            Ore

            Valuable mineral

            Metal grade (%)

Al
Bauxite
Al2O3
17.4%.
Ti
Ilmenite
Ti O2
36%
Cu
Sulphide
CuFeS2  
2 to 3%.
Fe
Hematite
Fe2O3
56% 64%
Ni
Sulphide ore
Ni3S2
2.3%
Pb
Sulphide ore
PbS
5.5%


i) Metal in the valuable mineral is chemically combined with either oxygen or sulphur.

ii) Metal grade in sulphide ore is very low as compared with oxide ores.

iii) Low grade of any ore means large production of wastage. Thus waste production is a part of metal production from natural reserves.