Module 4 : Unit processes 2
  Lecture 37: Gassification material and heat balance
 

 

Basics:

The following diagram shows the input of materials like coal, air and steam in a gasifier and the outputs are producer gas, ashes, tar and soot.

Figure 37.1: Material balance in gasification


Basis: 1000 Kg coal

a) Amount of producer gas

Carbon balance
C from coal = C in ashes + C in tar + C in soot + C in producer gas

b) To calculate amount of steam decomposed

Decomposition of steam produces H2.
Moisture of coal directly enters into PG without being decomposed.
Moisture of air and steam decompose to H2 and is included in CH4, H2 and other hydrocarbons.

               
H balance

       H from coal+ H from Moisture of coal + H from steam + H from moist air = H in tar + H in PG
       (producer gas)

c) Water in producer gas = Moisture from coal + undecomposed steam

d) Nitrogen balance for amount of air

Oxygen balance if required to check the results of calculation.

e) Ash balance to know amount of ashes, if not given.