Module 3: Unit Processes 1
  Lecture 24: Exercises on lead smelting

Exercise-1

A lead blast furnace uses a burden comprising of sinter, skimmings, limestone, cinder and coke. The analysis of the burden is:

Sinter (150 Tons) PbS 18%, PbSO4 6%, PbO 28%, Cu2S 1%, Fe2O3 19%, SiO2 22%, CaO 6%, 2.268 kg silver/ton sinter









The slag contains . Neglect any lead in slag and gases. 2/3rd of the copper charged enters in the matte and 1/3rd enters into lead bullion. All sulphur goes into matte. All silver enters lead bullion.

The gases carry


Find:

a) The charge balance of the furnace.

b) % composition of all products

c) Percentage of carbon burnt at the tuyere when 90% carbon of coke is burnt to .