Module 3: Unit Processes 1
  Lecture 22: Heat balance in matte smelting
 

Problem 2

A dry flotation concentrates of composition (%)
 is smelted in a reverberatory furnace using air. 65% of total sulphur is oxidized to , and other products are matte and slag.
All is present as .Perform materials and heat balance.

For the calculations the gas, matte and slag leave the furnace at 1500K.


Material balance for 100 g concentrated

Matte 
(g)
Slag
g
Gases
(gmole
Cu2
32.5
FeO
21.3
SO2  
0.548
FeS 
8.1
SiO2
15.0
N2
2.616
Al2O3
1.0
CaO 
6.5


Some Thermo chemical data are given in lecture 21.

Heat of decomposition of

                                        Cal/mole

















Heat input and output can be calculated from the data given above.