Module 2: Mineral processing, Unit processes
  Lecture 17: Basics of heat balance in roasting
 


Illustration

.In afluid bed reactor Zinc concentrate of composition
 is roasted with stoichiometric amount of air. Roast product is discharged from the other end of the reactor.

During roasting 1% of total ZnS remains unoxidized, whereas 80% of total iron charged forms ZnO.
Fe2O3.

Find the bed temperature when 10 % of heat input is lost to the surrounding.

MaterialBalance: consider 1000 kg Zn concentrate

Roasting produces roast product and gases. Material balance is left for the exercise.

Roasting produces roast product and gases . Material balance is left for the exercise.

Roast  product

Kg mols

Gases

Kgmols

ZnS

0.077

SO2

9.7

ZnO

6.837

N2

57.58

Fe2O3

0.204

-

-

ZnO. Fe2O3

0.818

-

-

PbSO4

0.126

-

-

SiO2

0.50

-

-

H2O

0.555

-

-