For evaluating the efficiency of gas stirring, an alternative approach is to calculate energy input W in watt. The energy input can be calculated by
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(3) |
Here W is stirring energy in watt, Q is flow rate in Nl/min, t is bath temperature in K, is pressure at the bottom surface of the bath ( where is density of molten steel, H is bath height and is atmospheric pressure). For gas injection rate 200 Nl/min into a bath of 2m height the stirring energy would be 390W/m3 when the bath diameter is 2.5 m.
Electromagnetic induction induces stirring energy about 100 W/m3. RH degassing gives about 800 W/m3stirring energy at a circulating rate of 40 tons/minute.
Mixing time i.e. time to homogenize the bath indicates the conditions for stirring. Good mixing promotes the rate of slag/metal reaction as indicated by smaller mixing time. The following results are to be noted:
i) Scrap enhances the mixing time. Homogenization is possible within a definite time only up to a certain maximum scrap ratio.
ii) The mixing time decreases with increase in bottom gas rate
iii) Mixing time decreases with increasing the aspect ratio of bath.
iv) Mixing time( ) in seconds can be correlated with the energy input in W/m3, volume of scrap ( ):
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(4) |
where in %.and expresses aspect ratio.
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