Lecture 1: Types of steels, History of modern steelmaking and Indian scenario
Historical Perspectives:
Year
Developments
1856
Henry Bessemer developed a process for bulk steel production. He blew air in an
acid lined pear shaped vessel. The process is termed Acid Bessemer Process. No heat was supplied from outside. It did not become possible for him to remove S and P. Moreover oxygen content of steel was high. Hot shortness was a problem during rolling.
1878
S.G.Thomas and Gilchrist developed basic Bessemer process. They lined the vessel with basic refractory. High nitrogen content of steel, no usage of scrap and plugging of bottom blown tuyeres were the problems.
1868
Siemens’s and Martins developed Open Hearth Process. In this process thermal energy was supplied through combustion of gaseous and liquid fuels thus enabling them to use steel scrap in addition to other charge materials. Open Hearth Process for steelmaking has dominated the steel production for over approximately a century.
1900
Paul Heroult showed use of electricity for steel production. The quality of steel was better than open hearth process. The process was mainly used to produce alloy and special steels from scrap.
1950
Oxygen was used to produce steel at Linz and Donawitz and process was termed LD Converter steelmaking. Oxygen was supplied through a consumable single hole lance from top of a pear shaped vessel.
1960
Continuous casting was developed. Today most of the steel plants use continuous casting to produce billet/bloom/slab
1970 and till date
Major developments took place in the following areas
Multi-hole lances for blowing of oxygen in LD Converter
Hot metal pre-treatment to control S and P
Simultaneous blowing of oxygen from top and inert gas/oxygen through the bottom. Industrially the process is known as combined blown steelmaking or hybrid blowing
Refractory lining materials and refractory maintenance and repairing procedures
Usage of ladles to perform refining, degassing, deoxidation and inclusion engineering