Requirements for a heating element
- It should have melting point greater than furnace temperature.
- It should not react with the atmosphere of the furnace. Commonly furnace atmospheres are oxidizing, reducing and may contain water vapour.
- It should be resistant to thermal and mechanical shock.
- It should have enough resistivity. Resistivity is the ability of a material to inhibit flow of current in presence of applied voltage.
Available Materials
Broadly speaking three different types of materials are available namely metallic, refractory metals and non-metallic ones.
Metallic:
Among metallic materials, Nickel chrome and iron-chrome-Al are commonly used. Nickel chrome can be used upto . Iron-chrome-Al commonly known as Kanthal can be used at temperatures to . Pure platinum could be used uptown whereas alloys platinum and rhodium can be used upto . Pt-Rh alloys can be used in reducing atmospheres.
Refractory metals:
Molybdenum and tungsten are used. can be used upto and upto . Tungsten heating elements can be used in dry hydrogen atmosphere and under vacuum.
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