Module 4: Heat transfer calculations, miscellaneous topics and carbon credit
  Lecture 34: Heat flow in furnaces and exchangers
 

Exercise-2

Hot exhaust gases at  are flowing at  through a heat exchanger and are cooled to by water flowing initially at . The specific heat of water is   and that of exhaust gas is . The overall heat transfer coefficient is  and the flow rate of water is Calculate surface area required when

  • Exhaust gas and water flow counter-current
  • Exhaust gas and water flow co-current.

Solution:


Figure 34.1: A) Counter-Current and B) Co-Current flow of water and gas


We have to find temperature of water at exit. 
Heat given by exhaust gas = heat taken by water



 
 
 
For counter current
 
 
For co – current, one can calculate  
 

We note that in a counter current heat exchanger, area required for heat transfer is lower than that required for co-current heat exchanger. In this example heat exchange area for counter- current heat exchanger is  lower than that required for co-current one. It is due to the efficient contact between heat exchanging fluids, exchanging heat in counter-current.