Unit process |
Purpose |
Energy source |
Temperature in oC |
Type of furnace |
Electrolysis of molten salt |
To produce Al,Mg and Na |
Electric energy |
700 to 900 |
Hall-Heroult cell, |
Refining |
To produce steel |
Chemical and electric |
1600 |
LD Converter
Electric furnace |
Melting |
To produce castings of metals and alloys |
Electric and fossil fuel |
Above the melting points of respective metal and alloy |
Induction furnace, reverberatory furnace and melting furnace |
Matte smelting |
To produce matte |
Chemical and fossil fuel |
≈1200 |
Flash smelter, Reverberatory smelter |
Reduction smelting |
i) To produce hot metal
ii) To produce lead and
iii) To produce Zinc |
Chemical and fossil fuel
Chemical and fossil fuel |
≈1700 to 1800at the tuyere in all the cases |
Iron blast furnace
Lead blast furnace and
Zn blast furnace |
Converting |
To produce copper from matte |
Chemical energy |
1100 to 1200 |
Side blown converter |