Lecture 23 

Compounding in Impulse Turbine

If high velocity of steam is allowed to flow through one row of moving blades, it produces a rotor speed of about 30000 rpm which is too high for practical use.

It is therefore essential to incorporate some improvements for practical use and also to achieve high performance. This is possible by making use of more than one set of nozzles, and rotors, in a series, keyed to the shaft so that either the steam pressure or the jet velocity is absorbed by the turbine in stages. This is called compounding. Two types of compounding can be accomplished: (a) velocity compounding and (b) pressure compounding

Either of the above methods or both in combination are used to reduce the high rotational speed of the single stage turbine.

The Velocity - Compounding of the Impulse Turbine

The velocity-compounded impulse turbine was first proposed by C.G. Curtis to solve the problems of a single-stage impulse turbine for use with high pressure and temperature steam. The Curtis stage turbine, as it came to be called, is composed of one stage of nozzles as the single-stage turbine, followed by two rows of moving blades instead of one. These two rows are separated by one row of fixed blades attached to the turbine stator, which has the function of redirecting the steam leaving the first row of moving blades to the second row of moving blades. A Curtis stage impulse turbine is shown in Fig. 23.1 with schematic pressure and absolute steam-velocity changes through the stage. In the Curtis stage, the total enthalpy drop and hence pressure drop occur in the nozzles so that the pressure remains constant in all three rows of blades.

 

 

 

 


Figure 23.1 Velocity Compounding arrangement

Velocity is absorbed in two stages. In fixed (static) blade passage both pressure and velocity remain constant. Fixed blades are also called guide vanes. Velocity compounded stage is also called Curtis stage. The velocity diagram of the velocity-compound Impulse turbine is shown in Figure 23.2.

 



Figure 23.2 Velocity diagrams for the Velocity-Compounded Impulse turbine

The fixed blades are used to guide the outlet steam/gas from the previous stage in such a manner so as to smooth entry at the next stage is ensured.

K, the blade velocity coefficient may be different in each row of blades

 

      Work done = (23.10)

End thrust = (23.11)

The optimum velocity ratio will depend on number of stages and is given by

•  Work is not uniformly distributed (1st >2nd )

•  The fist stage in a large (power plant) turbine is velocity or pressure compounded impulse stage.