Module 2: Genesis and Mechanism of Formation of Engine Emissions
  Lecture 3: Introduction to Pollutant Formation
 

Emission Formation in SI Engines

Origin of SI engine exhaust emissions is shown schematically in Fig 2.1.

Figurer. 2.1 Schematic of progress of combustion in SI engine and pollutant formation

NOx and CO are formed in the burned gases in the cylinder. Unburned HC emissions originate when fuel escapes combustion due to several processes such as flame quenching in narrow passages present in the combustion chamber and incomplete oxidation of fuel  that is trapped or absorbed in oil film or deposits

  • NOx is formed by oxidation of molecular nitrogen. During combustion at high flame temperatures, nitrogen and oxygen molecules in the inducted air breakdown  into atomic species  which react to form NO. Some NO2 is also formed and NO and NO2 together are called as NOx.
  • CO results from incomplete oxidation of fuel carbon when insufficient oxygen is available to completely oxidize the fuel. CO rises steeply as the air-fuel (A/F) ratio is decreased below the stoichiometric A/F ratio.
  • HC originates from the fuel escaping combustion  primarily due to  flame quenching in crevices and on cold chamber walls,  fuel vapour absorption in the oil layer on the cylinder and in  combustion chamber deposits, and presence of liquid fuel in the cylinder during cold start

Air-fuel ratio is one of the most important parameter that affect the engine exhaust emissions. Typical variation in emissions with air-fuel ratio for premixed charge SI engines is shown in Fig. 2.2. The SI engine is operated close to stoichiometric air-fuel ratio as it provides a smooth engine operation.  Nitric oxide  emissions  are  maximum  at  slightly  (5-10 %)  leaner  than  stoichiometric  mixture   due   to combination of availability of excess oxygen and high combustion temperatures at this point. Carbon monoxide and HC emissions reduce with increase in the air-fuel ratio as more oxygen gets available for combustion. Lean  engine operation to a certain critical value of air-fuel ratio tend to reduce all the three pollutants. Further leaning of mixture results in poor quality of combustion and eventually in engine misfiring causing an erratic engine operation and sharp increase in HC emissions. Normally, one would like to operate engine on lean mixtures that would give low CO and HC, and moderate NOx emissions. But, presently most engines are operated very close to stoichiometric conditions for catalytic control of NOx emissions,

Figure 2.2 Variation in CO, HC and NOx emissions for a SI engine