Module 1: Introduction to Composites
  Lecture 1: Definition and Introduction
 


Introduction


There is an unabated quest for new materials which will satisfy the specific requirements for various applications like structural, medical, house-hold, industrial, construction, transportation, electrical; electronics, etc. Metals are the most commonly used materials in these applications. In the yore of time, there have been specific requirements on the properties of these materials. It is impossible of any material to fulfill all these properties. Hence, newer materials are developed. In the course, we are going to learn more about composite materials. First, we will deal with primary understanding of these materials and then we will learn the mechanics of these materials.

In the following lectures, we will introduce the composite materials, their evolution; constituents; fabrication; application; properties; forms, advantages-disadvantages etc.  In the present lecture we will introduce the composite materials with a formal definition, need for these materials, their constituents and forms of constituents.

Definition of a Composite Material

A composite material is defined as a material which is composed of two or more materials at a microscopic scale and has chemically distinct phases.

Thus, a composite material is heterogeneous at a microscopic scale but statistically homogeneous at macroscopic scale. The materials which form the composite are also called as constituents or constituent materials. The constituent materials of a composite have significantly different properties. Further, it should be noted that the properties of the composite formed may not be obtained from these constituents.  However, a combination of two or more materials with significant properties will not suffice to be called as a composite material. In general, the following conditions must be satisfied to be called a composite material:

  1. The combination of materials should result in significant property changes. One can see significant changes when one of the constituent material is in platelet or fibrous from.
  2. The content of the constituents is generally more than 10% (by volume).
  3. In general, property of one constituent is much greater  than the corresponding property of the other constituent.

The composite materials can be natural or artificially made materials. In the following section we will see the examples of these materials.

Why we need these materials?

There is unabated thirst for new materials with improved desired properties. All the desired properties are difficult to find in a single material. For example, a material which needs high fatigue life may not be cost effective. The list of the desired properties, depending upon the requirement of the application, is given below.

  1. Strength
  2. Stiffness
  3. Toughness
  4. High corrosion resistance
  5. High wear resistance
  6. High chemical resistance
  7. High environmental degradation resistance
  8. Reduced weight
  9. High fatigue life
  10. Thermal insulation or conductivity
  11. Electrical insulation or conductivity
  12. Acoustic insulation
  13. Radar transparency
  14. Energy dissipation
  15. Reduced cost
  16. Attractiveness

The list of desired properties is in-exhaustive. It should be noted that the most important characteristics of composite materials is that their properties are tailorable, that is, one can design the required properties.

Figure 1.1 Types of reinforcement in a composite